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Innovating Quality Control and Lean Practices | RIS Blog

Written by Lauren Ihrke | Oct 20, 2023 5:00:00 AM

In the ever-evolving landscape of manufacturing, two principles reign supreme: quality control and lean manufacturing. These principles are more than just buzzwords at RiverSide Integrated Solutions (RIS). They are deeply ingrained in our company’s DNA.

In this blog post, we’ll explore how we identify challenges, implement ingenious solutions and harness technology at RIS. We aim to not only meet but exceed manufacturing expectations.

Join us as we delve into RIS’s unwavering commitment to delivering top-tier manufacturing services.

OPTIMIZING DESIGNS FOR EFFICIENCY AND DURABILITY

 At RIS, problems are not obstacles but opportunities for growth and innovation. Our objective is to ensure efficiency during production and durability in real-world applications.
 

EMBRACING AUTOMATION

 Automation: it’s a game-changer in manufacturing.

RIS employs a fleet of technological innovations to drive out waste and optimize processes. Efficiency, quality and cost-effectiveness are the rewards.

DATA-DRIVEN EXCELLENCE

Data is the lifeblood of RIS’s lean journey. Through meticulous data collection, Gemba walks and coworker feedback, RIS fine-tunes its processes. We base lean initiatives on concrete evidence.
 

Technology meets experience, resulting in a potent recipe for success.

THE TECHNOLOGICAL BACKBONE OF LEAN MANUFACTURING

Technology is the linchpin of lean manufacturing at RIS. The company invests in cutting-edge solutions that automate and optimize, ensuring that manufacturing is as efficient as possible.
 

FROM COBOTS TO 3D PRINTING: AUTOMATION IN ACTION

Discover how cobots, automated torque drivers, 3D printing and more are revolutionizing manufacturing at RIS. These technologies are more than just tools. They are the architects of lean efficiency.
 

SMART SHELVING AND X-RAY COUNTERS: A SMART DUO

RIS’s smart shelving and X-ray counters work harmoniously to create an accurate inventory system, reducing waste and delays.
 

FEEDER LOW SYSTEMS AND 3D AOI: STREAMLINING OPERATIONS

 Rather than inspecting every board indiscriminately, the 3D AOI system separates those that fail initial inspections. This allows us to utilize the touch only failed units methodology in our printed circuit board assembly. In doing so, we optimize our resources and reduce inspection time without compromising the thoroughness of our quality processes.
 

We also implemented a piece of software that alerts our machine operators when a component reel is getting low. This way, the new reel can be ready and waiting when they need to make the switch.

With these efficiencies and more RIS minimizes downtime and maximizes quality.

QUALITY CONTROL THROUGH INNOVATION

RIS employs advanced quality control technologies. We use laser marking and test development to uphold the highest standards of quality and efficiency. Our commitment to innovation extends to our quality control tools and methods.
 

Smart Solutions:

We have integrated a smart torque driver into our quality control processes. This driver features built-in error-checking capabilities that reduce defects and ensure correct torquing of specialized hardware.
 

It can be programmed with the precise sequencing and torque settings required for the task. It will automatically flag any deviations from the prescribed order or torque range. This helps to eliminate defects related to missing hardware and guarantees that all components meet the required specifications.

LEAN MANUFACTURING PRINCIPLES IN ACTION

Discover how lean principles are driving efficiency, quality and success at RIS.
 
WASTE REDUCTION

 At RIS, waste is not an option. We tackle common forms of waste, from waiting to over-processing, with lean strategies.
 

A cornerstone of our waste reduction efforts is the implementation of Poka-Yoke. This is a lean technique aimed at error-proofing processes. By systematically identifying and addressing potential sources of error, we proactively prevent defects and reduce rework.

This approach not only eliminates waste associated with defects but also enhances overall process efficiency.

A LEAN CULTURE IS EVERYONE’S RESPONSIBILITY

 Lean isn’t just a process; it’s a culture at RIS. We empower all our staff to contribute to our culture of continuous improvement.

At RIS, pursuing quality and lean excellence is a journey powered by innovation and technology. From automation to a lean culture, manufacturing excellence is our daily commitment.

Our story is a testament to the power of relentless commitment to excellence and the transformative potential of technology in modern manufacturing.

About RiverSide Integrated Solutions:

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.

 
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