The Value of Automation in PCB Assembly

In today’s factories and manufacturing facilities, automation is everywhere. It isn’t easy to imagine a production or assembly line without it.

Industrial automation uses control systems and equipment, such as computer software and robots, to perform tasks historically done manually. These systems operate equipment automatically, significantly reducing operator involvement and oversight required.

assemble printed circuit boards (PCBs) more easily. PCB production and assembly efficiency has become a vital component in electronics manufacturing.

Many parts of the manufacturing process can be automated, from design to PCBA. Original equipment manufacturers (OEMs) should work with their manufacturing partners to design with automation in mind. They should also be mindful of the order of post-production steps and component orientation to ensure efficiency during assembly.

These design considerations help ensure that PCBA processes downstream are optimized and efficient.

There are several PCBA automation technologies, and the value added comes in different forms. These technologies deliver speed and precision, resulting in lower cycle times and higher product quality.

With automated PCBA, personnel no longer have to execute repetitive, time-consuming tasks. This reduces the risk of human error and allows personnel to focus on more value-added responsibilities.

Additionally, as little as one operator can control highly automated PCBA processes, further reducing labor and manufacturing costs. Below is a deeper dive into the many benefits of automation in PCBA and the value it delivers.

At RiverSide Integrated Solutions (RIS), PCBA is a core competency. Watch our short video to learn more about our PCBA solutions and our commitment to quality.

Changes can be programmed into the automation software. This eliminates the need for training and provides a quick turnaround for production changes. It also further increases operations productivity.

In addition to elevated efficiency, automation allows OEMs to collect valuable data from the assembly line. They then use this data to improve maintenance.

Predictive maintenance is a new approach primarily made possible with the IIoT and smart manufacturing. OEMs use real-time data to identify potential issues and alert operations personnel when maintenance is needed. Doing so reduces manufacturing downtimes, which leads to higher operations efficiency and lower costs.

At RIS, PCB assembly is one of our core competencies. We provide reliable, seamlessly-assembled printed circuit board systems built with extreme precision.

Our skilled engineers, technicians and assemblers work to expertly put together a complete PCBA. When you choose RIS, you can expect the hands-on customer care of a small operation with the capabilities characteristic of a larger company. We provide our complete electronics manufacturing services for OEMs in any industry.

Our electronics assembly expertise includes:

• Surface Mount Technology (Fine-pitch, BGA (1 mm), µBGA (.4 mm), 01005, X-Ray, automated rework, and automated optical inspection (AOI)
• Magazine to Magazine handling
• Smart Shelving floor stock inventory control
• X-ray reel counting
• Lead-through auto-insertion (Axial, Radial, DIP, and Zierick Terminals)
• Wave Solder and Selective Solder Machines (No-clean & aqueous flux processes) RoHS and Tin/Lead capabilities
• Special Application Equipment (Cobot dispensing systems)
• Conformal coating (Silicone, Urethane)
• Potting (Epoxy, Urethane, and Silicone)
• Low-pressure molding technology
• Comprehensive product testing
• 3D Printing