Advantages of Contract Kitting

Advantages of Contract Kitting

The concept of lean manufacturing has been around for decades. It focuses on streamlining production to improve value and productivity while minimizing waste. During this process, companies are encouraged to map out the flow of products through the entire supply chain. Mapping these areas helps identify efficiency opportunities and ensure the product flows smoothly through each phase.

One area of opportunity often identified is kitting. This is the process of collecting and organizing separate but related parts for future use in manufacturing a product. Kitting must occur where the inventory resides.

CONTRACTING TO SAVE

That’s why it makes sense to partner with a contract manufacturer like RiverSide Integrated Solutions (RIS). We can provide kitting and operations such as manufacturing and warehousing to the companies that contract with us.

Additionally, offloading kitting is a natural step for original equipment manufacturers (OEMs) that already contract out manufacturing. Kitting is the immediate upstream operation from the assembly.

Even if an OEM decides to keep production in-house, there are significant advantages to outsourcing all upstream logistics. This could include anything from procurement to inventory management and warehousing. It also includes the actual picking, packaging and shipping of the kit to a required destination.

Below are some of the critical advantages of contract kitting.

MINIMIZE WAREHOUSING AND STORAGE

Kit assembly and storage of assembled kits consume significant floor space. Once partnered, OEMs don’t just tap into their partner’s kitting expertise. They also take advantage of their inventory and warehousing facilities. This eliminates the need for OEMs to use their own floor space for these activities.

This is one massive advantage of contract kitting. It allows OEMs to utilize the space for other purposes, including production growth opportunities and new business ventures.

REDUCE LABOR COST

Kitting is often a time-consuming process. Contract kitting manufacturers have facilities, resources and procedures that enable the completion of kitting operations more efficiently. All of these things result in lower labor costs.

Additionally, kitting improves productivity as assemblers. Because assemblers utilize pre-prepared kits, they don’t need to take the time to locate and pull from storage. These steps further reduce labor costs and save time on the production line.

ADDED MANUFACTURING FLEXIBILITY

Partnering with a contract manufacturer for kitting provides more scalability. So OEMs can adjust production and kitting as necessary to respond to demand and market conditions.

Better yet, they can achieve additional nimbleness without sacrificing quality or time to market.

FOCUS RESOURCES ON MORE VALUE-ADDED WORK

Generally speaking, kitting operations are prone to error and are not typically a core competency found within most OEMs. Thus, OEMs that perform kitting in-house must develop and maintain the requisite skills.

On the other hand, contract manufacturers have extensive experience with inventory, assembly and kitting. This translates to high accuracy and quality in these operations. OEMs can focus their in-house resources on core business competencies by partnering with a contract manufacturer.

PACKAGING AND SHIPPING GAINS

Many OEMs overlook the packaging and shipping efficiencies gained from contract kitting. The ability of contract manufacturers to buy in bulk allows economies of scale that are not possible for OEMs. By ordering packaging supplies in bulk, contract manufacturers can drive down costs and pass the savings to customers.

At RIS, we provide more economical and sustainable packaging by utilizing custom-sized boxes instead of standard box sizes. This reduces the size and weight of shipments, bring further savings to our customers.

KITTING SOLUTIONS AT RIS

At RIS, our turnkey kitting services allow customers to receive multiple parts kitted together just as they need them.

We provide a suite of kitting solutions to meet various needs. Some of our customers need hardware components kitted and sent to factory floors. Others need kits organized for consumers.

We can assemble and stock kits in our warehouse. You can build a forecast for them, or they are available for expedited shipping as needed.

We construct work instructions for all of our kits verified by our customers to meet expectations. That way, you can rest assured that the kits will always meet your specifications.

Plus, because we’re centrally located in Winona, Minnesota, we provide customers with quick, cost-effective delivery throughout the United States. As a result, your assemblers spend more time assembling and less time waiting for their parts to arrive.

RIS processes incoming parts in bulk, dramatically streamlining the time taken to process individual kits. This cuts time from the whole kitting process while keeping inventory processing time low.

Similarly, because of our high shipping volume, we secure better shipping rates for your kits. This keeps overall shipping costs down and often takes some of the financial burdens out of expedited delivery costs.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Two men in business casual outfits and hard hats walk through a warehouse as they converse over the details on a clipboard.

5 Questions to Ask When Selecting a Contract Manufacturer

5 Questions to Ask When Selecting a Contract Manufacturer

There are many factors to consider when selecting a contract manufacturing partner, and companies must do their research to identify the right one. Price is, of course, a huge consideration. Still, there are many additional elements to consider when selecting a partner.

Choosing the best contract manufacturer may seem daunting since there are many options. Below are five key questions to ask when selecting a contract manufacturer.

1. What Is the Manufacturer's History?

Companies must do their homework to understand better the background of each contract manufacturer they are evaluating. For example, how long have they been in business, who were their previous clients and have they won any awards or been recognized within the industry?

You want an established partner with a proven history and repeat customers. Additionally, ensure potential partners have ample experience working with a company of your size and in your industry.

2. What Solutions Do They Offer?

Not all manufacturing partners offer the same range of solutions. You need to be clear on the requirements for your application and if a potential partner provides solutions that meet your needs. Partners with a variety of offerings may be in a better position to provide support as your business grows over time.

For this reason, companies must partner with an experienced manufacturer like RiverSide Integrated Solutions (RIS), which offers a broad range of integrated solutions.

3. Is Their Quality Program Robust?

Original equipment manufacturers (OEMs) need an experienced manufacturing partner familiar with the production planning required to meet all of the regulatory and quality standards. Additionally, OEMs need to ensure that a partner is providing them with a dependable process.

A supplier’s quality planning and assurance program is more than just meeting the requisite ISO and FDA requirements. Instead, it represents their proven way of ensuring consistent, high-quality products.

4. What Level of Customer Support Do They Provide?

Most OEMs have unique and specific product specifications, and it is crucial that you find a contract manufacturer that understands and can comply with those specifications.

Additionally, it is essential to identify any extra services and customer support that a potential partner provides. For example, is it easy to contact the partner with technical support questions? You will want to discuss these topics to understand the level of customer support provided once manufacturing is underway.

5. Do They Offer Value-Added Operations?

It is crucial to understand if the potential partner offers value-add services such as supply chain management, kitting and other secondary operations to complete your project. These secondary operations provide significant value for OEMs, such as streamlining production schedules, improving the consistency and reliability of the final product and minimizing the number of vendors involved in the manufacturing process. All of these steps improve efficiency, which saves OEMs time, resources and money.

In the end, you are not simply looking for a supplier; you are looking for a trusted partner that can help your business grow. A true manufacturing partner asks for input and listens to customers, offering solutions that ensure both parties are aligned and satisfied.

Also, every manufacturer has unique company culture and relationships with its customers, so ensure you mesh well with any potential partners. You will need an atmosphere of good communication and a spirit of collaboration from the start. Do not ignore any red flags you note during the evaluation process – they will not go away after the partner is selected.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Electronics Ruggedization

Electronics Ruggedization

INTENSE ENVIRONMENTS NEED INTENSE RUGGEDIZATION

In today’s modern world, we rely on electronics for most of our daily lives. From cell phones to cars, electronics find a place in almost every moment of our day. Because of their comprehensive prevalence, electronics must meet a broad range of forms and functions.

However, electrical systems and devices are vulnerable to damage from many sources, both natural and artificial. Because of this, putting as much thought into constructing electronic protection as the electronics themselves is necessary. Biological particulates, including moisture and temperature, can quickly compromise electronics utilized in outdoor environments.

This is where electronic ruggedization adds value.

Ruggedization allows complex electronics to operate even in the harshest environments. Ruggedized electronics are designed to prevail long-term, no matter what the exposure. This includes severe winds, dust, dirt, rain, snow, ice and extreme temperatures. For outdoor applications, ruggedized electronics are the most reliable option to maintain a long-lasting function.

RiverSide Integrated Solutions (RIS) has the experience and equipment to protect electronics. We specialize in electronics used in high-stress situations where foreign elements are common. This includes electromagnetic fields, vibrations or manufacturing particulates can cause degradation and poor function.

Your assemblies can withstand the harshest conditions with our expertise and extensive ruggedized electronics capabilities. We can provide protective options that best apply to any particular environment or situation.

RIS’ RUGGEDIZED SOLUTIONS

Our ruggedized options help to protect the functionality of a device. It also helps prevent contamination and corrosion.

RIS offers the following services to protect your electronics through ruggedization:

CONFORMAL COATING AND POTTING

RIS provides two main ruggedization techniques: conformal coating and potting. Conformal coating is a thin polymeric film layer over the top of electronic components on an assembly.

Potting creates a mold around a printed circuit board assembly (PCBA)v to protect against harsh environments. The material works to fit the contours of a board, protecting the components from external elements.

We offer potting and coating techniques using epoxy, urethane and silicone compounds. This can help isolate assemblies to protect them from shock, vibration, moisture and corrosion.

LOW-PRESSURE MOLDING

Low-pressure molding offers effective sealing of electronic devices – protection against moisture, dust, dirt and vibration. This technology utilizes high-performance adhesives and can be an effective alternative to epoxy potting.

Our low-pressure molding technology (MoldMan at 30 to 300 PSI) uses high-performance adhesives, including polyolefin and polyimide. These encapsulate and protect components from particulates, moisture and vibrations.

CIRCUIT BOARD ENCLOSURE

RIS builds and assembles durable, customizable enclosed PCBAs for various industries. Our enclosed circuit boards, “electronic vaults,” are environment-sealed, heat sink capable and impermeable.

These specialty vaults shield assemblies against electromagnetic damage by blocking EMI activity with barriers of conductive and magnetic materials. By isolating electrical devices with EMI shield enclosures, assemblies can operate in the long term. This is especially advantageous in industrial settings with high electromagnetic frequencies.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


The Importance of Quality Testing

The Importance of Quality Testing

As technologies in the electronics sector continue to advance, electronics are becoming more complex with smaller parts and products. Because of this, comprehensive and quality testing is becoming increasingly important. The performance of an electronic with printed circuit boards (PCBs) depends on these quality control measures.

This is especially true in sensitive and high-reliability industries such as medical, precision and industrial controls. For this reason, many original equipment manufacturers (OEMs) choose to partner with a contract manufacturer.

Knowledgeable contract manufacturers like RiverSide Integrated Solutions (RIS) offer services in PCB assembly, testing, system integration and more.

RIS has the experience to assist customers with developing and executing a robust testing program. Whether you are bringing a new product to market or optimizing an existing product, our services can help.

PCBS & ELECTRONICS TESTING

PCBs and other electronics comprise several complex components impacting the board’s overall performance. Staff test these components for faults or issues that may cause the board to malfunction or not work correctly.

In the case of PCBs, a quality testing program assesses the functionality of individual parts and overall performance metrics.

At RIS, programs inspect capacitors, resistors, transistors, diodes and fuses. They also test electrical conductivity and mechanical strength. Staff also examines board layout to ensure the various components are oriented correctly, and soldering is performed properly.

IMPROVING PERFORMANCE; ENSURING RELIABILITY

Quality testing is an integral aspect of electronics manufacturing. There is always the potential for design issues, manufacturing defects or human error during fabrication and assembly. That’s why testing is such a critical checkpoint to catch these problems.

Testing to identify and resolve quality issues is critical to the final product’s performance, functionality and reliability. The time and effort required to test the quality of an assembly is well worth it.

There are several reasons why OEMs must establish testing procedures for PCBs and other electronics. It helps reduce the potential of failure or malfunction in the field. Also, it maintains customer satisfaction and retention.

RIS PRODUCT TESTING CAPABILITIES

RIS provides full circuit board and electromechanical assembly testing capabilities – including testability recommendations, test development, and test execution.

We perform circuit board assembly testing, system-level integration testing, and thermal and mechanical stress testing, depending on product requirements.

We use assembly testing to confirm product quality and functionality to monitor the critical stages of our manufacturing process.

Specific to circuit boards, our assembly and testing services include the following test procedures:

FLYING PROBE

A flying probe test is a highly-effective method for low-volume to mid-volume production. It is also a good choice for prototypes and boards with access difficulties.

IN-CIRCUIT TEST

RIS boasts incorporated functional in-circuit test software and in-system component programming. We can probe PCBs to examine shorts, opens, resistance, capacitance and other detailed information about the assembly.

MANUFACTURING DEFECT ANALYZER

A manufacturing defect analyzer (MDA) is a secondary in-circuit test. The MDA is a diagnostics tool to reveal defects in manufacturing and components.

FUNCTIONAL TEST

Designed and built in-house, RIS’s functional test software assesses the functionality of an application. Each assembly’s results and case information are based on its software. Our test system capabilities include C++ programming and Visual Basic.

BURN-IN CHAMBERS

Our burn-in chambers place assemblies into service simulation that forces failures to occur. They are capable of temperature and humidity cycling, environmental stress screening and product life assessment.

This test reveals weaknesses and load capacities. It is especially effective in evaluating the reliability of high-density semiconductor devices. This includes burn-in printed circuit boards and large-capacity screenings.

AUTOMATED OPTICAL INSPECTION

Our AOI machines test boards and panels to communicate errors quickly, consistently and accurately to the operator. Our AOI systems are employed on the front end of the assembly process. This allows us to catch issues before rework becomes more time-consuming.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


The Value of Integrated Manufacturing Solutions

The Value of Integrated Manufacturing Solutions

Manufacturers are constantly under pressure to reduce costs while maintaining excellent quality. To achieve these objectives, companies are strategically integrating along the supply chain. There are two types of integrated supply chain models: horizontal and vertical. Horizontal integration is the acquisition of competitors in order to expand control at a given point in the supply chain. Vertical integration is the acquisition of additional processes to broaden control along the supply chain.

Both of these supply chain models offer benefits to manufacturers, such as cost savings and growth opportunities, but, of course, there are different values to each. RiverSide Integrated Solutions (RIS) is a vertically integrated contract manufacturer, and this integration allows us to offer a variety of specific values to our customers.

What is an Integrated Supplier?

Optimization of the supply chain is a challenge for every company. A company’s supply chain starts with raw material acquisition and ends when the customer receives the final product. It is comprised of all of the suppliers that participate in the sourcing, manufacturing, assembly and distribution processes. Vertical integration occurs when a company completes more than one stage of the supply chain.

For example, RIS offers supply chain management, kitting, reverse logistics, and distribution on top of manufacturing. This allows us to offer our customers—original equipment manufacturers (OEMs)—greater value by sticking with RIS through each level of the process.

The Value of Integrated Manufacturing Solutions

As markets become increasingly competitive, integration becomes more of a necessity for manufacturers. By acquiring additional stages in the supply chain, companies increase control, leading to lower risks, higher efficiency and lower costs – all of which provide a critical competitive edge.

Partnering with an integrated supplier allows OEMs to reduce risk and cost, both of which can passed onto the customer, ultimately giving the OEM a competitive edge.

Below are some of the areas where manufacturers and customers gain value from an integrated business model.

Lower Costs

Decreased expenses are the key benefit of integration. The cost savings come from a variety of sources depending on how a company integrates along its supply chain but can include lower transportation and logistics expenses as well as the elimination of markup fees from suppliers or wholesalers.

Additionally, integrated suppliers are no longer dependent on other vendors to dictate terms and pricing – resulting in less time spent on contract negotiations and additional cost benefits.

Fewer Disruptions

Simply put, because integrated manufacturers like RIS control more stages of the supply chain, there are fewer disruptions and delays. This makes them able to respond more effectively to any problems that arise.

Additionally, the supply chain process flows more smoothly for integrated manufacturers – getting products to customers more rapidly and reducing time to market.

More Flexibility

Integration allows manufacturers to be nimbler and more responsive to changing market conditions and customer demands. Their distribution networks are in place to seamlessly move goods as necessary.

Integration also provides an economy of scale that is not possible for non-integrated suppliers. Manufacturers are able to use their size for negotiating power and to buy in bulk – resulting in lower per unit costs.

Improved Customer Satisfaction

Finally, by controlling their own destiny, integrated suppliers have happier customers. Instead of relying on suppliers, integrated manufacturers directly influence the customer experience throughout the supply chain.

Integrated suppliers also pass cost savings on to their customer, allowing for more competitive pricing strategies and more satisfaction in their customers. Lastly, integration allows manufacturers to track and control quality more closely, resulting in fewer off-spec or returned products and a better overall customer experience.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Tips to Ensure a Robust Reverse Logistics Process

Tips to Ensure a Robust Reverse Logistics Process

THE IMPORTANCE OF REVERSE LOGISTICS IN CUSTOMER CARE

When we buy something, we usually don’t think about what happens if we need to return it. But businesses need to plan for this situation. If a customer returns a product, it must go back to the company to fix or replace it. This is called reverse logistics. It’s important because it helps companies take care of their customers and recapture the value of the returned product.

Reverse logistics involves moving the product backward through the supply chain from the customer to the manufacturer. This process can include testing, repairing, recycling or reselling the product. To ensure everything runs smoothly, original equipment manufacturers (OEMs) must have clear procedures. And these should cover not just returns, but warranties and other activities related to reverse logistics.

OUTSOURCING REVERSE LOGISTICS FOR COST-EFFECTIVENESS AND EFFICIENCY

Because this can be so costly, many OEMs outsource their reverse logistics to partners like RiverSide Integrated Solutions (RIS). Many contract manufacturers specialize in this and other areas. This can save them time and money and allow them to focus on other essential aspects of their business.

Having an excellent reverse logistics strategy can benefit OEMs in many ways. It can save them money, make their customers happier and reduce waste. Plus, it can help them stand out from their competitors. So, it’s worth investing in a robust reverse logistics program.

CLEARLY STATE THE RETURN POLICY

One important thing to remember when running a business is to have a clear and easy-to-understand policy for returns. It can be frustrating for customers when they don’t know how to return a product. Doubly so if the process is confusing.

Ensure your policy is available for customers to see before they purchase and after receiving the product. It can be helpful to provide a simple guide that explains each step of the returns process.

Most importantly, follow your policy as advertised without making any changes.

MONITOR KEY METRICS

Monitoring the process of returning items is as important as any other step in getting products to customers. Companies need to understand why products are being returned. This is the only way to learn how to prevent it from happening as much in the future. This will help make the process of returning items smoother and more efficient.

ORGANIZE THE WAREHOUSE

When processing returns, it’s always best practice to keep them together in one area of the warehouse. This makes it easier for the people working there to handle the return and saves time.

It also helps get the item ready to sell again faster!

UTILIZE RMAS

When you buy something and need to return it, there is a process called Return Material Authorization (RMA). This process helps you describe why you are returning the item. This gives the people who handle returned items a leg up on deciding what to do with it. This is important because the faster they can process returns, the less money is spent on transportation and handling. Without a good RMA process, each return takes a lot of time to figure out, which can be expensive.

BE PREPARED FOR CROSS CHANNEL RETURNS

When you buy something online then return it to a store, it’s called a cross-channel return. This is happening more and more as people shop online. If the store doesn’t typically sell what you’re returning, they need to figure out what to do with it. Sometimes they’ll sell it for less to get rid of it quickly. Other times they’ll send it wherever they can try to get the most money for it. They need to know if other people want to buy it so they can make the best decision. To do that, they need good information that everyone can see.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Benefits of Contract Assembly

Benefits of Contract Assembly

Original equipment manufacturers (OEMs) face constant pressure to reduce production costs and streamline operations. One of the solutions many companies turn to is outsourcing or contract manufacturing. Contract manufacturing is when an OEM outsources part or all of its manufacturing to a third party, like RiverSide Integrated Solutions (RIS).

This practice has existed for decades, and many industries rely heavily on outsourcing to remain competitive. Contract manufacturers exist for all supply chain processes. Still, many OEMs look at product assembly as an area of opportunity.

Complex assemblies can involve hundreds or thousands of parts and consume much of a company’s time. Outsourcing assembly saves OEMs time, money and resources – giving them an invaluable competitive advantage!

ADVANTAGES OF OUTSOURCING

There are many factors to consider when deciding if contract assembly is right for your business.

To help you decide, below are the key benefits of outsourcing product assembly to a trusted partner. The advantages below result in supply chain efficiencies and significant cost savings for OEMs.

INCREASE FLEXIBILITY

Outsourcing yields a level of flexibility for OEMs that is not possible in-house. OEM’s production schedules are tight. They do not leave much room for shifting runs to accommodate new or changed orders.

Contract manufacturers are much more nimble and able to readily slot in additional orders. This flexibility is crucial for OEMs wishing to capitalize on market conditions. It will help them grow their business and improve customer satisfaction.

LEVERAGE EXPERTISE

Many OEMs overlook the benefit of leveraging the expertise of a contract manufacturer for assembly. Partnering with a third party will provide your team with invaluable insights that could extend beyond product assembly processes.

Contract manufacturers work with various industries and products – accruing years of beneficial knowledge and expertise! Leveraging a contract manufacturer’s experience often results in product design improvements and creative solutions. These are benefits that can only be realized through such a partnership.

IMPROVE QUALITY

Over time, assemblies have continued to increase in complexity. Subassemblies often require intricate builds with specialized equipment that demand skilled technicians.

Many OEMs simply do not have the in-house equipment and skill sets necessary to complete complex, high-quality assemblies. For this reason, outsourcing assemblies to a third party makes good business sense. Contract manufacturers have the necessary tools and skilled workforce to complete complex assemblies. Plus, they can often complete it at a higher level of quality than the OEM!

Additionally, contract manufacturers have experience in a broad range of product inspection and testing duties. They can often assume these responsibilities as well.

When outsourcing assembly, you can rest assured that the assembly will arrive on time and be fully functional. If this is not happening, you have not found the right contract manufacturer!

SAVE TIME

Contract manufacturers are typically able to complete assemblies faster than the OEM. They provide OEMs with more rapid deliveries and increased speed to market. When outsourcing, OEMs are no longer limited by in-house equipment or the number of personnel. They can operate in parallel with their contract manufacturer.

For example, when outsourcing a subassembly, the OEM can work on other aspects of the final build. At the same time, the contract manufacturer completes the subassembly. This reduces the overall time required for the final production build.

SIMPLIFY PURCHASING AND INVENTORY MANAGEMENT

When dealing with thousands of individual parts, purchasing and inventory management can be a nightmare! Your purchasing resources must place and track orders, confirm proper parts storage and ensure component availability on production. Suppose all of these steps do not occur seamlessly. In that case, production inefficiencies result in higher costs and longer time to market.

The good news is that contract manufacturers handle all of these tasks for you. Outsourcing product assembly reduces the time your team spends on purchasing and inventory oversight. It frees these resources for more value-added work that will give you a competitive edge.

Additionally, outsourcing assembly reduces the overall labor and overhead personnel required. It also reduces the inventory storage and warehousing space. This provides substantial cost savings for OEMs.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Why Partner with RiverSide Integrated Solutions?

Why Partner with RiverSide Integrated Solutions?

In today’s competitive environment, original equipment manufacturers (OEMs) are looking for opportunities to strengthen their supply chain while maintaining product quality. One of the paths to a more robust supply chain is partnering with an integrated manufacturer like RiverSide Integrated Solutions (RIS).

There are many factors to consider when selecting a contract manufacturing partner. Therefore, it is imperative that OEMs do their research to identify the right one! Price is, of course, a huge consideration. Still, there are many additional elements to consider when selecting a partner.

With all of the contract manufacturers available, finding a partner that understands your business model and has your best intentions in mind can be challenging. Below are several reasons why you should partner with RIS and start reaping the benefits offered by an integrated manufacturer, such as improved efficiency, cost savings and reduced risks.

Reasons to Choose RIS?

Proven History:

OEMs need an established partner with a proven history and repeat customers. RIS’s longevity wouldn’t be possible without our expertise and decades of proven success. We have the knowledge and capabilities to support your designs and manufacturing through prototype, production and end-of-life services.

It is through results and performance that we have earned the trust of our customers!

Excellent Quality:

OEMs need an experienced manufacturer familiar with the production planning required to meet all of their regulatory and quality standards. Additionally, OEMs need a partner with a reliable process.

When you partner with RIS, you gain an ISO-certified process. Our quality management program is more than just meeting the requisite ISO requirements. It represents our proven way to ensure consistent quality products. We developed thorough internal processes to give our customers the highest accuracy and delivery performance. We offer reliability you can trust.

Integrated Supply Chain:

A company’s supply chain starts with raw material acquisition and ends when the customer receives the final product. It comprises all suppliers participating in the sourcing, manufacturing, assembly and distribution processes.

RIS is an integrated manufacturer, which means we perform multiple steps along the supply chain. This includes manufacturing and value-added operations such as assembly, kitting, distribution and fulfillment. Integrated manufacturers offer significant value for OEMs, such as streamlining production schedules, improving the consistency and reliability of the final product. It also minimizes the number of vendors involved in the manufacturing process.

All of these steps improve efficiency and reduce risk – saving OEMs time, resources and money.

Vital Customer Service:

We have a dedicated customer team who will work closely with you to understand your manufacturing and supply chain needs – and ensure each of them is fulfilled.

We are easy to contact and very responsive. Our team has a reputation for hard work, responsibility and integrity that results in an exceptional customer experience.

Long-term Partnerships:

In the end, you are not simply looking for a manufacturer; you are looking for a trusted partner that can help your business grow! At RIS, we are in it for the long haul, and we embrace a spirit of collaboration with each customer from the start! We listen and offer solutions that ensure both parties are aligned and satisfied.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Benefits of an Efficient Reverse Logistics Process

Benefits of an Efficient Reverse Logistics Process

In a perfect world, your business would run like a well-oiled machine. Your sales team would receive orders, your production team would make and send them, and your customers would be happy. Unfortunately, things don’t always go according to plan.

Sometimes products get damaged during manufacturing or shipping, or customers aren’t satisfied with them. Dealing with these issues can be a significant challenge for any company that produces goods.

That’s why having a strong reverse logistics process in place is important. This can help you limit your costs and maintain revenue while ensuring your customers are satisfied.

Where Are All Your Products Going?

Manufacturers and retailers operate in different areas, but they have much in common regarding purchasing and ordering. However, some manufacturers struggle to manage returns efficiently, which can cause big problems.

When customers return products, it can reduce profits for manufacturers and retailers. There are a few reasons for this. You may be able to reuse or refurbish some items. Others, you might repack, while still others might be disposed of. All of these factors add up and cost a lot of money.

To fix this, companies can improve their reverse logistics process. This means identifying what can be reused or refurbished and creating jobs focusing on this. It also means finding ways to reduce shipping costs. And, if you can’t reuse the items, you’ll need to figure out what to do with them.

Overall, managing returns is vital for both manufacturers and retailers. By making the process more efficient, they can save money and increase profits.

THE OBVIOUS: FIXING THESE HELPS YOUR BOTTOM LINE

Cutting costs in the supply chain by going backward can increase your profits just like when going forward. For example, companies can save money by shipping refurbished items instead of brand-new products as replacements. This is what Apple does through its AppleCare program.

In some cases, technical support staff can repair equipment or solve problems. This helps reduce overall costs. The benefit of these cost-saving measures usually increases as the number of product orders increases.

For instance, say a company wants to expand its production process. If they expand and notice a higher rate of product failures, this could be very costly. But with an efficient reverse logistics process, the cost of solving that problem is less daunting.

This is especially true if a product is successful but requires extra attention to answer difficult repair questions.

ESTABLISHING A REVERSE SUPPLY CHAIN VS. OUTSOURCING

Depending on the size of your store, your employees may have to handle various tasks. This can be helpful when you’re just starting and need people to manage different things. However, as your company grows and you need more specialized roles, this flexibility can become problematic.

Creating systems for support, repair and reconditioning is time-consuming and costly. So is hiring the staff to run those new systems. While reverse logistics may look similar to forward logistics from the top down, the work is very different. They require employees with different skills.

In the end, many companies turn to outsourcing their reverse logistics to help save time and money.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.


Reverse Logistics Importance in Your Supply Chain Network

THE IMPORTANCE OF REVERSE LOGISTICS IN YOUR SUPPLY CHAIN NETWORK

UNDERSTANDING REVERSE LOGISTICS

Selling products to customers is only half the battle. Ensuring a seamless logistics process for returns is equally important. Planning for this critical aftermarket process is called reverse logistics. After a product is sold and then returned to the company, it enters a reverse logistics process. This process is all about handling those returned products.

For example, a manufacturer’s product moves through the traditional supply chain network, ultimately reaching the customer. If a customer returns a product for any reason, it will travel in reverse through the supply chain network. The company that made it is responsible for ensuring it gets where it needs to go. This might involve testing, fixing, recycling or throwing it away. Reverse logistics is all of these logistics together.

CHALLENGES AND SOLUTIONS

In addition to satisfying the customer’s needs, the manufacturer must recapture the value of the returned product. Manufacturers should follow certain steps to ensure that products are returned and handled correctly. These include managing returns, dealing with warranty claims, getting authorizations for returns and fixing up items. Some items will be recycled or disposed of, while others can be sold again.

The role of reverse logistics has become even more critical with eCommerce’s arrival and continued growth. In the past few years, more stores have been moving from physical locations to selling online. This has led to a lot more returns. This workload puts pressure on the companies to manage everything correctly.

Companies can no longer afford to treat reverse logistics as “the cost of doing business.” When companies don’t handle their product returns efficiently, it can damage their reputation and bottom line. It also causes problems throughout the supply chain. So, it’s essential to make sure reverse logistics is optimized.

BENEFITS OF STREAMLINING REVERSE LOGISTICS

Great news! Simplifying the process of how products are returned in your supply chain can have a lot of positive effects. Some are saving money, making customers happier, and reducing environmental waste. It can make your company stand out among the competition. Also, the advantages of implementing a reverse logistics strategy, as detailed below, far outweigh the implementation cost.

DECREASED COSTS; INCREASED ASSET UTILIZATION

The reason reverse logistics is so important to companies is its cost benefits. We all know inventory costs money, and manufacturers should always have the goal “to do more with less.” Minimizing product return, repair and replacement times reduce the inventory requirements, thus, decreasing the capital tied up in inventory.

An optimized reverse logistics solution can help extend a product’s life. Repairing or recycling can help manufacturers get more value from the product and better use their resources.

Furthermore, implementing a solid system for handling returns can lead to lower costs. Transportation, shipping, administrative work and technical support are cheaper when carefully planned. This can help save money and improve overall efficiency for the company.

GREATER CUSTOMER SATISFACTION AND HIGHER RETENTION

Simply put, happy customers are return customers. If a customer has a bad experience with a product, you must make it right. Efficiently repairing or replacing products can directly affect how customers feel about your brand.

Also, as online purchases grow, customers expect convenient and hassle-free returns without going to a store. A robust, customer-oriented reverse logistics process says, “We go the extra mile!”

Effectively managing return orders could be the difference between a one-time customer and a returning one. Thus, having a successful reverse logistics system impacts revenue.

Investing in reverse logistics processes that help maintain high customer satisfaction levels is crucial.

LESS ENVIRONMENTAL IMPACT

Does your company dispose of products properly? Companies must take action to protect the environment. They can do this by ensuring their supply chain programs are sustainable. One part of the business with ample opportunity for environmental benefit is reverse logistics.

Reverse logistics can help you determine how to reuse or recycle materials that might typically get thrown away. Instead of contributing to landfills, you can find new ways to use those materials. It’s a win-win situation for everyone!

SUPPLY CHAIN TRANSPARENCY

Many supply chains only measure success until the product is delivered. While this is sometimes an accurate measure of customer satisfaction and profit, it doesn’t account for all situations.

Efficient product delivery and return handling systems help track your supply chain and improve network performance. This benefit lets you track logistics performance across a product’s life cycle and better identify improvement opportunities.

Without this transparency, overseeing and holistically managing your supply chain operations is impossible.

YOUR TRUSTED REVERSE LOGISTICS PROVIDER

Many companies need help managing returns and providing customer support for those returns. This can be a significant challenge for any business to address. It can be very costly to have these resources in place. That’s why companies turn to RiverSide Integrated Solutions (RIS) for reverse logistics management.

RIS offers a program for dealing with products that need repairs, refurbishment or warranty services. We do this for products at any stage in their life cycle.

Whether it’s end-of-life product support or new warranty claims, our repair program keeps your products running. We designed our program for handling returns to provide the most help to our customers possible. We understand that this is when they need the most support.

Here are a few of the benefits of RIS’s reverse logistics program:

100% Customized

We design our reverse logistics programs per our customer specifications. Our programs can handle all your repair, refurbishment and warranty work.

Returns

An effective repair program isn’t complete without an adequate returns program. RIS can help establish a returns program customized to your needs.

Quality

We complete repairs following RIS-generated work instructions that meet our customers’ defined quality standards.

Refurbished vs. New

We can provide parts for your service replacement program. We do this by either using refurbished parts whenever available. Refurbished parts typically save 50% or more over the cost of new parts.

Peace of Mind

Focus your energy elsewhere, knowing that experts back your products to keep them running. We handle all testing, part replacement, warranty tracking and returns management.

About RiverSide Integrated Solutions

RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.

With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.

As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.

Our total-package solutions include:

Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.