Cell Assembly vs. Assembly Lines: Making the Right Choice for Your Product
For original equipment manufacturers (OEMs), deciding whether to use cell assembly or assembly lines is crucial. It can determine the successfulness of their products. Choosing a too-costly method may make the product not profitable enough to last. On the other hand, selecting a manual process for a highly complex product could result in malfunctions. In this way, this decision can significantly affect production efficiency, product quality and cost-effectiveness.
At RiverSide Integrated Solutions (RIS), we determine which assembly method works best for each product we manufacture. We can help you delve into the complexities of both cell assembly and assembly lines. That way, you’re equipped with valuable insights to help you make an informed decision tailored to your manufacturing needs.
CELL ASSEMBLY
Cell assembly involves grouping workers into specialized cells responsible for assembling either a complete product or a subassembly. This approach is particularly effective when dealing with intricate or heavily customized products.
ADVANTAGES OF CELL ASSEMBLY
A significant advantage of utilizing cell assembly is its capability to quickly adapt to modifications in design or volume. This helps OEMs be more agile in the production process. This level of flexibility enables prompt
adjustments to meet the constantly evolving requirements of customers.
Moreover, cell assembly promotes specialization, enabling workers to concentrate on specific tasks and become proficient in their respective fields. This focused approach to assembly substantially enhances product quality by identifying and resolving potential defects and improving quality assurance.
DISADVANTAGES OF CELL ASSEMBLY
Although cell assembly has benefits, there are some things to remember. It requires a more significant upfront investment because specialized equipment and worker training are needed.
Furthermore, the output is usually lower compared to assembly lines. This is because workers in each cell are responsible for assembling a complete product or subassembly. It can impact production volume and efficiency, particularly during periods of high demand.
ASSEMBLY LINES
On the other hand, manufacturers use assembly lines for products with lower complexity. These products are ideal for conveyor belts, where each worker is assigned a specific task. This method is most effective for more straightforward products or high-volume production.
ADVANTAGES OF ASSEMBLY LINES
Assembly lines are known for their impressive output capacity. The constant flow of products along the line allows for a much higher volume of units.
Additionally, assembly lines require a lower initial investment as they need less specialized equipment and worker training. This makes them an attractive option for businesses with budget constraints. Assembly lines are also spatially efficient, taking up less room than cell assembly. This means the saved space can be used for other purposes or to expand production capacity.
DISADVANTAGES OF ASSEMBLY LINES
Although assembly lines are efficient, they have certain limitations. Cell assembly provides greater flexibility compared to assembly lines.
However, reconfiguring the assembly line to adjust for changes in design or volume can be complex. The process may impede quick responses to fluctuations in market demands or product variations.
Additionally, repetitive tasks within assembly lines may lead to worker boredom and reduced attention to detail. Both of these things increase the likelihood of defects and impact product quality.
DETERMINING THE RIGHT METHOD FOR YOU
At RIS, we utilize both cell assembly and assembly lines to provide tailored solutions for our customers. To determine the best option for your needs, we suggest considering the following factors:
- Complexity of Your Product: Our cell assembly services offer the flexibility and specialized expertise to meet requirements for your complex or customized product.
- Volume of Production: Our assembly line services offer streamlined efficiency and cost-effective solutions for high-volume production.
And, of course, when in doubt, consult with experienced manufacturing engineers, like the ones we have at RIS!
The most effective way to choose between cell assembly and assembly lines is to consult our experienced manufacturing engineers. You can access our extensive manufacturing services and expertise by partnering with RIS. Our dedicated team will collaborate closely with you. We assess needs, recommend optimal assembly methods and ensure efficient, high-quality results.
Choose RIS for customized manufacturing solutions that drive your product’s success.
About RiverSide Integrated Solutions
RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.
With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.
As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.
Our total-package solutions include:
- Extensive supply-chain network
- Full box-build assembly
- Dedicated Program Team
- Warehousing, kitting and drop-shipping capabilities
- Reverse logistics
- Flexible order fulfillment
- Scalability to meet your needs
Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.
Assembly Testing: Ensuring Quality and Functionality
In today’s competitive marketplace, product quality is paramount. Thorough assembly testing is vital in ensuring that your products meet the highest standards.
At RiverSide Integrated Solutions (RIS), we understand the significance of product testing and offer a comprehensive range of services. With our experienced team and advanced equipment, we are committed to helping you achieve superior product quality and functionality.
Our Testing Processes
Our testing process begins with a thorough analysis of your product requirements. We work directly with our customers to identify the specific tests necessary to ensure your product’s quality and functionality. Once the tests have been identified, we develop a customized test plan and execute the tests on your product.
We offer a variety of testing methods, including:
3D Automated optical inspection (AOI)
A 3D AOI machine inspects a printed circuit board assembly (PCBA) for defects, including missing components, incorrectly placed components, solder defects and bridging during the assembly process. This is a quick and accurate method for identifying defects that may not be visible to the naked eye.
Flying probe testing
Flying probe testing is a highly effective method for testing low–volume
production, prototypes and boards with limited accessibility. It involves using a probe to test the surface of a PCBA for continuity, shorts, opens and other defects.
In-circuit testing
In-circuit testing stimulates the electrical connections on a PCBA to verify the proper functioning of all components. This comprehensive method allows us to test for a wide range of defects, surpassing the capabilities of flying probe testing.
Manufacturing defect analysis
Manufacturing defect analysis (MDA) involves a meticulous inspection of a PCBA. It can identify manufacturing defects, such as misapplied solder, missing components or incorrectly placed components. It is instrumental in preventing similar defects in the future.
Functional Testing
Functional testing simulates the real-world environment in which your product will be used. It evaluates performance, user interface and interaction with other systems. This ensures that your product meets functionality requirements.
Environmental Stress Screening or Burn-In test
Like functional testing, environmental stress screening (ESS) and burn-in testing subject a product to specific conditions. In these cases, those conditions are taken to the extreme to stress test a product’s reliability. These testing conditions include temperature, humidity and vibration. It is a valuable tool for identifying potential weak points in your product.
Why Choose RIS for Testing?
Experienced Team of Engineers
Our dedicated engineers possess extensive knowledge of testing techniques and standards. They are committed to providing you with the highest quality testing services.
Wide Range of Testing Equipment
Our diverse range of equipment includes flying probe testers, in-circuit testers and functional testers. This allows us to test your product for a wide variety of defects.
Custom Test Solutions
We understand that every product has unique testing requirements. Our ability to develop custom test solutions ensures maximum effectiveness tailored to your specific needs.
Fast Turnaround Times
We value your time and strive to provide prompt service. Our fast turnaround times on testing ensure timely results, helping you meet your production schedules.
Additional Information
In addition to the listed testing services, we also offer the following:
Rework Services
If your product fails testing, we provide rework services to fix the defects and get your product back into production.
Failure Analysis
In the event of product failure, we help identify the cause to prevent future failures.
Test Data Analysis
We generate comprehensive reports and analyze the data to identify trends or areas for improvement.
Reliability Testing
We assess the reliability and durability of your product to ensure it meets the expected lifespan and performance requirements.
Certification Testing
Our expertise in certification testing helps us guide you through obtaining industry-standard certifications and expanding market reach.
When it comes to assembly testing, RIS is your reliable and experienced partner. We are dedicated to ensuring the quality and functionality of your products through our comprehensive testing services.
Contact us today to learn more about how we can assist you in meeting your testing needs and achieving superior product quality. Together, let’s make your products shine in the competitive marketplace.
About RiverSide Integrated Solutions
RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.
With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.
As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.
Our total-package solutions include:
- Extensive supply-chain network
- Full box-build assembly
- Dedicated Program Team
- Warehousing, kitting and drop-shipping capabilities
- Reverse logistics
- Flexible order fulfillment
- Scalability to meet your needs
Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.
Potting and Coating: A Cost-Effective Way to Protect Your PCBs
Printed circuit boards (PCBs) are essential components in a wide range of electronic devices. They provide the foundation for electrical connections between components. However, PCBs are also susceptible to a number of environmental factors, including moisture, heat and vibration. These factors can cause PCBs to fail, which can lead to costly repairs or even the complete failure of an electronic device. Potting and coating are two methods that can be used to protect PCBs from environmental damage, often referred to jointly as ruggedization.
Potting or encasement involves encasing the PCB in a protective resin, while conformal coating involves applying a thin layer of protective material to the surface of the PCB. Both potting and coating can provide a number of benefits in terms of PCB protection.
Potting vs. Conformal Coating
Potting offers a number of advantages over conformal coating. First, potting provides a more complete barrier against environmental factors. The resin can completely encapsulate the PCB, which helps to prevent moisture, heat and vibration from reaching the components. Second, potting can help to dissipate heat more effectively than coating. This is because the resin can conduct heat away from the components, which can help to prevent them from overheating. Finally, potting can help to protect the PCB from physical damage. The resin can act as a shock absorber, which can help to prevent the PCB from being damaged if it is dropped or otherwise subjected to physical force.
At the same time, conformal coating offers a number of its own advantages. First, coating is a less expensive option than potting. Second, coating is a more versatile option than potting. Coating can be applied to a variety of surfaces, including PCBs, metal parts and plastic parts. Third, coating can be used to provide a variety of finishes, including matte, gloss and metallic finishes.
To decide whether an assembly needs conformal coating or potting to help protect it, you will need to consider a number of factors:
• Protection from environmental hazards:
Potting and coating can help to protect PCBs from moisture, dust and other contaminants. If an assembly will only ever be exposed to such materials residually, it may only need the comparatively thin conformal coating to protect it. But if the assembly is likely to be completely submerged in water, for example, it may need a potting solution to ensure the electrical components are completely protected.
• Protection from physical damage:
Potting and coating can also help to protect PCBs from physical damage, such as shock and vibration. Similarly, to environmental hazards, whether an assembly will need potting vs conformal coating will depend on how much physical force, such as shock or vibration, the PCB is likely to be exposed to. Potting will provide more comprehensive protection, while coating will offer a lighter-weight alternative for assemblies that won’t be as exposed to physical damage.
• Improved electrical performance:
Potting and coating can help to improve the electrical performance of PCBs by reducing noise and interference. This can be important in applications where the PCB is used in sensitive electronic equipment such as radios or other telecommunication equipment. Here potting will do a better job of completely isolating the electronic components, while coating is reserved for those that don’t need to be so thoroughly isolated.
For assemblies in need of serious protection, potting and coating are often used together to provide the best possible protection. You will need to carefully consider which of these protections, if any, your PCB will need. But that isn’t the only decision you’ll need to make. The type of potting or coating material your PCB needs will depend on the specific application.
Types of Potting and Coating Materials at RIS
There are a variety of potting and coating materials available, each with its own advantages and disadvantages. At RiverSide Integrated Solutions (RIS), we offer a variety of potting and coating services for PCBs. Types of materials used for potting and coating fall into one of two categories. Room Temperature Vulcanizing (RTV) compounds which, as the name implies, will cure at room temperature over a period of time. Often with RTVs, heat may be applied to expedite the curing process. The other type of compound used at RIS is thermosetting. These compounds will not cure without heat being applied as a catalyst for the curing process.
These include:
• Silicone
Silicone can be used for both conformal coating and potting. It is a polymer that is applied in a thin sheet as a liquid for conformal coating to the surface of the PCB or injected into a mold for potting. Although many silicones require either a heat or acid catalyst to cure, the silicone compounds used at RIS are RTV compounds.
• Urethane:
Urethane is a type of thermosetting resin that is often used for both potting and conformal coating. It is a polymer that is applied in a thin sheet as a liquid for conformal coating to the surface of the PCB or injected into a mold to fully encapsulate the assembly for potting. The urethane compounds used at RIS are RTV compounds.
• Epoxy resins:
hardener. These are mixed together and then injected into a mold to create an encapsulation around a PCB for potting. Some epoxies can be thermosetting, but the epoxy compounds used at RIS are RTV compounds.
• Polyurethane resins:
Polyurethane resins are a type of resin that is often used for coating. Polyurethane is a polymer made up of two monomers, isocyanate and an alcohol. These are mixed together and then injected into a mold to create an encapsulation around a PCB for potting while many polyurethane compounds are thermosetting, the polyurethane compounds used at RIS are RTV compounds.
The Right Potting or Coating for Your Needs
The right potting or coating material for your needs will depend on a number of factors, including the environment in which the PCB will be used, the level of protection required and the cost. With so many choices and variations, it can be hard to know which compound and protection technique is the right combination for your assembly. That’s why we have a team of experienced engineers who can help you choose the right solution for your assembly.
Contact us today to learn more about manufacturing with RIS and see how we can help you protect your PCBs.
About RiverSide Integrated Solutions
RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.
With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.
As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.
Our total-package solutions include:
- Extensive supply-chain network
- Full box-build assembly
- Dedicated Program Team
- Warehousing, kitting and drop-shipping capabilities
- Reverse logistics
- Flexible order fulfillment
- Scalability to meet your needs
Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.
How RiverSide Integrated Solutions Uses 3D Printing to Improve Efficiency and Quality
3D printing is a rapidly growing technology that is being used in a variety of industries, including manufacturing. RiverSide Integrated Solutions (RIS) is a company that is using 3D printing, or additive manufacturing, to improve the efficiency and quality of the product assembly process.
At RIS, we use the latest 3D printing technology to create one-of-a-kind solutions for our customers’ product assembly needs. We believe that 3D printing is a powerful tool that can help our customers improve their products and processes.
BENEFITS OF 3D PRINTING
Here are some of the benefits of using 3D printing for product assembly:
Increased flexibility:
3D printing allows for rapid prototyping and manufacturing of custom parts, which can help to improve product assembly efficiency and reduce costs.
Improved quality:
3D printing can be used to create complex parts with tight tolerances, which can help to improve the overall quality of assembled products.
Reduced lead times:
3D printing can help to reduce lead times for product assembly by eliminating the need for tooling and other traditional manufacturing
processes.
Increased sustainability:
3D printing can help to reduce waste and improve the sustainability of product assembly by using less material and energy than traditional manufacturing methods.
3D PRINTING SOLUTIONS AT RIS
We went to Rich Lieske, RIS’s engineering manager to get some real-life examples of how RIS is using 3D printing to make a difference in our customers’ experiences:
Custom pick-and-place trays:
We used to have to go to a third-party vendor to design and manufacture custom pick-and-place trays. This process was time-consuming and expensive. Now, we can design and print our own trays in-house overnight. This has saved us a significant amount of time and money.
Custom dispensing needles:
We were able to design and print a new dispensing needle for a product with large caps. The only commercially made nozzles that fit the size cap this product had was over $10, couldn’t be cleaned, was made of metal and required them to use high-pressure for dispensing due to the shape of the needle. They had to throw the needle away after every use. So one of our engineers designed their own needle with a tapered diameter which requires less pressure to dispense, and is made out of a cheap resin material. Now the company can print 50 to 100 of these needles at a time, so while they may not have been able to solve the problem of waste with this particular product, they at least solved the problem of cost.
Custom tools and machine parts:
We use 3D printing to create custom tools and machine parts that can be worked into our assembly processes. This helps us to improve efficiency and quality.
Dual head 3D printing:
We use dual head 3D printing to create parts with multiple materials. This allows us to create parts with the desired properties for the specific application.
If you are looking for a way to improve the efficiency, quality and sustainability of your product assembly process, 3D printing is a great option to consider. RIS can help you to implement 3D printing into your manufacturing process and achieve the desired results.
Rich concludes by saying: “It was a huge advantage for us to start 3D printing.”
About RiverSide Integrated Solutions
RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.
With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.
As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.
Our total-package solutions include:
- Extensive supply-chain network
- Full box-build assembly
- Dedicated Program Team
- Warehousing, kitting and drop-shipping capabilities
- Reverse logistics
- Flexible order fulfillment
- Scalability to meet your needs
Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.
Cobots and Machine Learning: The Future of PCBA and Product Assembly
RiverSide Integrated Solutions (RIS) is a leading provider of printed circuit board assembly (PCBA) and product assembly services, and we know that an important part of leading is staying up to date on the latest technology. We use a variety of technologies to provide our customers with only the highest quality products and services, including utilizing cobots and machine learning to streamline our processes.
What are cobots?
One of the technologies we use is collaborative robots, or cobots. Cobots are robots that are designed to work safely and efficiently alongside humans.
They are used in a variety of applications, including PCBA and product assembly in our facilities. They are typically smaller and less powerful than traditional industrial robots. Cobots are becoming increasingly popular in manufacturing and assembly applications, as they can help to improve efficiency and safety.
Cobots can be used for a variety of tasks in PCBA and product assembly. They can be programmed to perform a variety of tasks, such as picking and placing components, loading and unloading machines, quality control tasks and even welding! Cobots can also be used to perform more complex tasks, such as inspection and testing. Cobots offer a number of advantages over
traditional manufacturing methods. They are more accurate than humans, and they can work 24 hours a day without getting tired. Cobots are also more flexible than traditional manufacturing methods, and they can be easily reprogrammed to perform new tasks.
What is machine learning?
In addition to cobots, RIS also uses machine learning to improve the quality of our products and services. Machine learning is a type of artificial intelligence that allows computers to learn from data without being explicitly programmed. We use machine learning to improve our processes, identify defects and predict future trends.
Machine learning is used in a variety of applications at RIS. It is used to improve our quality control processes, identify defects in our products and predict future demand. Machine learning is also used to optimize our manufacturing processes, improve our supply chain management.
RIS is committed to using the latest technologies to provide our customers with the highest quality products and services. We believe that cobots and machine learning are essential for the future of manufacturing, and we are investing heavily in these technologies.
If you are looking for a PCBA or product assembly partner, we encourage you to contact RIS. We would be happy to discuss your needs and how we can help you achieve your goals.
How Cobots and Machine Learning Improve Quality
Cobots and machine learning can improve quality in a number of ways:
Increased productivity:
Cobots can automate repetitive tasks, freeing up human workers to focus on more complex tasks.
Improved Efficiency:
Cobots can work faster than humans and can be used to perform tasks that are difficult or dangerous for humans to perform. Machine learning can be used to optimize manufacturing processes and reduce waste.
Improved quality:
Cobots are very precise and can perform tasks with high accuracy. Machine learning can be used to identify potential defects in products. This allows companies to take corrective action before the products are shipped to customers.
Reduced costs:
Cobots can help companies reduce costs by automating tasks that would otherwise be done by humans. Machine learning can also help companies reduce costs by identifying potential defects in products before they are shipped.
Improved safety:
Cobots are designed to work safely alongside humans. This can help companies improve safety in the workplace.
Improved consistency:
Cobots can perform tasks consistently, which can help ensure that products are manufactured to the same high standards. Machine learning can be used to track data and identify trends, which can help to identify areas where improvements can be made.
RIS is committed to providing our customers with the highest quality products and services. We use a variety of technologies, including cobots and machine learning, to improve our quality control processes. This helps us to ensure that our customers receive products that meet their quality and performance requirements.
If you are looking for a partner to help you with your PCBA or product assembly needs, please contact RIS today. We would be happy to discuss your requirements and how we can help you to achieve your quality goals.
About RiverSide Integrated Solutions
RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.
With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.
As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.
Our total-package solutions include:
- Extensive supply-chain network
- Full box-build assembly
- Dedicated Program Team
- Warehousing, kitting and drop-shipping capabilities
- Reverse logistics
- Flexible order fulfillment
- Scalability to meet your needs
Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.
3D AOI Machine: The Ultimate PCB Quality Testing Tool
Printed circuit boards (PCBs) are the backbone of modern electronics. They are used in everything from smartphones to cars to medical devices. And in today’s competitive electronic manufacturing industry, ensuring the quality of your PCBs is more crucial than ever. One of the most common ways to do this is to use a 3D Automated Optical Inspection (3D AOI) machine.
A 3D AOI machine is a computer-assisted inspection system. It utilizes a combination of cameras and software to inspect PCBs. The camera captures images of the board from different angles. It combines these images with diagrams to make a 3D model of the board, then uses this model to identify any potential defects on the board.
3D AOI machines offer several benefits over 2D AOI machines. At RiverSide Integrated Solutions (RIS), we use 3D AOI machines to improve the quality of our PCB assemblies. They are just one of the tools in our product testing arsenal.
To demonstrate these machines’ advantages, let’s look at some of their capabilities.
Benefits of 3D AOI Machines
Overall there are three significant ways that a 3D AOI machine can help improve your PCB assembly process:
Increased accuracy:
3D AOI systems can identify defects that are invisible to the naked eye. This helps reduce the number of defects that slip through the inspection process. 3D AOI machines are also much more accurate than traditional 2D inspection methods because they take multiple images from different angles. This allows them to see defects that are otherwise hidden.
Increased speed:
3D AOI systems can inspect boards much faster than traditional 2D AOI systems. They can look at both sides of the board at once. This helps improve speed and efficiency in the assembly process.
Increased flexibility:
3D AOI systems can be used to inspect various types of PCBs. This makes them versatile tools for quality testing.
Reduced costs:
3D AOI machines can reduce the number of defective PCBs that need to be reworked or scrapped, saving both time and money.
And, of course, all of these improvements together help to increase productivity and output. So when you want to increase the speed and capabilities of your manufacturing process without sacrificing quality, a 3D AOI machine is the way to go!
Quality Management Methods
Regarding PCB assembly here at RIS, we want to be absolutely sure that what we’re producing is top quality. And we can already see from the above how significantly 3D AOI machines can influence quality. So now let’s talk about the types of inspections these machines utilize for guaranteed quality management:
Visual inspection:
This is the most basic type of inspection, and it involves visually looking for defects on the board. But while the human eye cannot spot many minor defects and a 2D AOI machine can only inspect one side of a board at a time,
a 3D AOI machine inspects both sides simultaneously. Because of this, it can identify defects that are much too small for humans to find on their own.
Dimensional inspection:
A 3D AOI machine uses software to compare the PCB it inspects to the diagram it’s been programmed with. It then reports any discrepancies, including location, measurement of dimensions, and misalignment of components.
Solder joint & paste inspection:
A 3D AOI machine can inspect for defects that are not visible to the naked eye. These include cracks in solder joints and defects in the solder paste.
There’s no doubt that 3D AOI systems are a valuable tool for PCB quality testing. That’s why RIS uses them in all of our SMT lines. If you want to improve the quality of your PCB assemblies, reach out to us at RIS to hear about our 3D AOI systems and other quality testing measures we use throughout the assembly process.
About RiverSide Integrated Solutions
RIS is an advanced contract manufacturer providing robust solutions in circuit board assembly and product assembly. We employ more than 350 people and provide services to OEMs worldwide. We operate two state-of-the-art manufacturing facilities within the US.
With all of the choices in contract manufacturers out there, we know it can be challenging to find someone who understands your business model and has your best intentions in mind. RIS has always proven to be a win-win-focused relationship.
As your one-stop shop, we have the capabilities, capacity, quality assurance standards and resources to support all of your manufacturing needs. We understand that supply chain management is complex and very time-consuming, so we urge our customers to utilize us in the fullest capacity.
Our total-package solutions include:
- Extensive supply-chain network
- Full box-build assembly
- Dedicated Program Team
- Warehousing, kitting and drop-shipping capabilities
- Reverse logistics
- Flexible order fulfillment
- Scalability to meet your needs
Contact us today at (507) 523-3220 to see how we can help with your manufacturing project, or click contact us for a quote.